AI Era Computing Power Upgrade: Full Lifecycle Pressure Holding & Leak Detection Monitoring Solution for Liquid Cooling Plates

MEOKON 1

With the rapid development of high-computing-power applications such as AI large models and autonomous driving, data centers are fully entering the “high-power era.” Especially with the large-scale popularization of GPU servers, traditional air cooling can no longer meet the extreme heat dissipation requirements, and liquid cooling technology is rapidly becoming a core standard configuration. As a heat exchange component directly attached to the core chips of servers, liquid cooling plates play a critical role in heat dissipation for computing power equipment.

 

Attention: The “Butterfly Effect” Caused by Micro Leakage

Liquid cooling plates operate for a long time under complex working conditions such as high-flow circulation, high-frequency vibration, temperature cycle, and continuous operation. Once micro leakage occurs due to welding defects, seal aging, assembly stress or pipeline fatigue, coolant may enter the server interior. For data centers, this not only means damage to GPUs/servers, business interruption and surging operation and maintenance costs, but may even cause cabinet-level serious failures in severe cases.
 
Therefore, “how to achieve leak-proof and pressure-holding throughout the full lifecycle of liquid cooling plates” is becoming a core issue in the construction of the liquid cooling ecosystem. However, the traditional management model is facing dual challenges:

Production & Delivery End (Production Line Quality Inspection)

With the surge in factory shipments of liquid cooling cabinets, traditional manual inflation testing features low efficiency, non-traceable data and high missed detection rate, which is difficult to adapt to strict industrial quality inspection standards.
 

Computer Room Operation & Maintenance End (Online Monitoring)

A large AI data center may contain hundreds or even thousands of liquid cooling loops in a single equipment room. Manual inspection involves numerous points, high frequency and complicated data recording, resulting in serious lag in risk detection. The system urgently needs to shift from “manual operation and maintenance” to “intelligent online monitoring”.

MEOKON Liquid Cooling Plate Pressure Holding Monitoring Solution

 
Focusing on “full lifecycle monitoring of liquid cooling”, MEOKON Sensor has launched differentiated monitoring solutions:
 

01 LoRa Monitoring Solution

 
System Composition: MD-S275 Intelligent Wireless Pressure Gauge / MD-S278 Wireless Digital Pressure Gauge + MD-S906 Edge Gateway

 

Workflow: Sensors monitor pressure fluctuations online → LoRa wireless transmission to gateway → 4G/Ethernet upload to dynamic environment or data center MES system

 
Core Advantages
 
  • Wide Coverage: Adopts long-distance LoRa transmission technology with strong penetration, suitable for large-scale matrix deployment.
  • Low Power Consumption: Supports 1Hz high-frequency sampling with battery life over 1 year.
  • Easy Management: Centralized monitoring and abnormal capture of all online points in the area through the gateway.
 

02 Bluetooth Monitoring Solution

 
System Composition: MD-S211 High-Precision Digital Pressure Gauge / MD-S261 Intelligent Digital Pressure Gauge + MD-S906 Edge Gateway

 

Workflow: Collect test pressure in real time → Bluetooth wireless transmission to gateway/mobile terminal → 4G/Ethernet upload to MES system

 
Core Advantages
 
  • One-Stop Management: Devices can connect to SECA APP with one click via Bluetooth, supporting parameter configuration, real-time data viewing, historical data export and other operations with intuitive and user-friendly interface.
  • High-Frequency Sensing: Supports 1Hz high-frequency sampling and Bluetooth low-power real-time transmission, accurately capturing tiny fluctuations.
 
AI computing power is driving the rapid development of liquid cooling data centers, and the stable operation of liquid cooling systems is inseparable from more intelligent and real-time monitoring capabilities. MEOKON Sensor will continue to focus on liquid cooling plate monitoring, CDU monitoring, immersion liquid cooling monitoring and data room dynamic environment monitoring, to build a monitoring solution covering the full lifecycle of liquid cooling.

Post time: Jun-02-2026